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Identifying Glaze Mechanisms

Section: Glazes, Subsection: Introduction

Description

If you can look at a glaze recipe and pick out the materials add to produce the color, opacity and variegation you can transplant these into your own base glaze

Article

The traffic in glaze recipes is having a net negative effect on functional ceramics in education, hobby, and industry. It is fostering a culture that runs counter to the idea of understanding and controlling our materials and recipes, it breeds ignorance of oxide and material sciences and the true nature of the ceramic process. Weak, leachable, difficult-to-clean, crazed, shivered, and leaching glazes hurt the reputation of the pottery and ceramic industry.

We recommend a 'base glaze with variations' model. When a base glaze is well understood it can be improved over a period of years. When it is improved, variations based benefit also. Imagine a base that is nice to use and apply; never cracks on drying; does not settle out; is reliable; cost effective; resistant to leaching, crazing, and cutlery marking; is gloss and temperature adjustable; and is easily opacified, colored, and variegated, etc. This is not dreamland, it is possible, but only if you focus on one good base glaze. Would it not make good sense to transplant the 'mechanisms' from new glaze recipes into your base rather than bring new recipes with their new materials and problems into your studio?

The 'Mechanism' of a glaze is the particular material(s) or process(es) that make it do the special thing it does. For example, consider a glossy blue. Such a glaze is simply a glossy base with added cobalt. If you already have a glossy glaze that fits your clay, applies well, is hard and nonleaching, etc. then why not put the cobalt into it instead of introducing a new unproven transparent glaze into your operation?

Consider another kind of mechanism. A glaze recipe might fire matte because:

-It has a high alumina and low silica ratio and the alumina stiffens the melt so that the microsurface is rippled.
-It is not being fired high enough to melt properly.
-It is covered with a fine mesh of crystals that grow during cooling.

Knowing this will give you direction if you need to adjust. For example, to make an underfired matte glossier you add feldspar, to make an alumina matte glossier you add silica, to make a crystal matte glossier you cool more quickly or increase kaolin to stiffen the melt and impede crystal growth.

Consider a complex mechanism: A copper red glaze is a little copper and tin in a low alumina fluid glaze fired in reduction on a low iron body. Within this system you can introduce a little boron to move the color toward purple. Knowing this will go a long way to troubleshooting or moving the mechanism into another more suitable recipe.

In the past we have tended to mix recipes from others or textbooks without regard to the 'mechanism' at play in recipes and firing. A little understanding is one secret to seeing recipes differently, getting better control, and keeping the number of glaze recipes in your studio to a minimum.

In Bound Links

  • (Articles)

    Glaze Recipes: Formulate Your Own Instead

    The only way you will ever get the glaze you really need is to formulate your own. The longer you st...

  • (Articles)

    Reducing the Firing Temperature of a Glaze From Cone 10 to 6

    Moving a cone 10 high temperature glaze down to cone 5-6 can require major surgery on the recipe or ...

  • (Articles)

    Where Do I Start?

    The perfect universal glaze recipe does not exist, the only way you will get the glazes you really n...

  • (Project) Troubleshooting Ceramic Process Problems and Links

    It important to be in control of your process and ...

  • (Project) Glaze and Clay Body Recipes

    The industrial ceramic world generally revolves ar...

  • (Properties) Glaze Variegation

    In contrast to the typical homogeneous surfaces of...

  • (Project) Ceramic Properties

    A property in this context is a created physical p...

  • (Glossary) Opacity

    Ceramic glaze opacity refers to the degree to whic...

The future of ceramic recipe, material and physical testing record keeping is here.
Watch the video or sign-up at http://insight-live.com.

Maintain your recipe database on-line

  • Login to a private account or work with others in a group account (e.g. university).
  • Nothing to install (access it using your web browser). It is always the latest version.
  • Easy to import your existing data.
  • As many side-by-side recipes as you want.
  • Many ways to search and classify glaze and body recipes.
  • Glaze and body recipes are robust, with units-of-measure, unlimited pictures with individual titles and descriptions.
  • Add variations to a recipe; each with its own pictures, descriptions and name/code-number extensions.
  • Recipes can link to typecodes, projects and firing schedules (all managed in their own areas).
  • Standard reports and mix ticket reports with last-minute-totalling; variations report as if they are a complete recipe.
  • Video tutorials, help system, contact form on every page, dedicated messaging and support ticket systems.
  • It is an industrial-strength database system (unlimited capacity, fast, reliable, scalable).

Imports many file formats

  • Glaze recipe formats supported: HyperGlaze, GlazeGhem, GlazeMaster, Matrix, INSIGHT XML recipes (single and multiple), INSIGHT SQLite DB files.
  • Assign a batch number to imports, and later search by batch.
  • Assign multiple typecodes to imported glaze and body batches (to classify) and search on these later.
  • Prepend character sequences to glaze recipe names during import.
  • Import the pictures and pair them to their corresponding records automatically.
  • One click to automatically export the database to an SQLite DB database file and download it (for use with desktop INSIGHT or just as a backup).
  • Export and import individual glaze recipes as text or XML.

Perfect for Education

  • Ceramic study programs can now accumulate material, recipe and testing data year-after-year, students can login and together build a valuable ceramic glaze and body knowledge resource.
  • Students already have internet connected devices, computers are not even needed in the class.
  • The Reference Manager gives you quick access to the Digitalfire Ceramic Reference Database.
Learn more..



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